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| | Real-time shop floor data collection and tracking system |
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EC*TAG is a real-time shop floor
data collection and tracking system designed specifically to meet
management needs in the area of production tracking and job costing
in the apparel and garment manufacturing industry.
Is your company,
- having slow customer/buyer feedback response time?
- having decision making without real-time supporting document?
- facing a high rejection rate?
- experiencing bottleneck and unbalanced production workload?
- always encounter late delivery? having frequent error during payroll calculation?
- needing to keep track of workers' time attendance (real-time)?
Then EC*Tag is the right solution to solve
all or any of these problems. It is a very systematic solution to
cater to most of the problems facing conventional garment
manufacturer today. |
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Overview
All departments are indirectly controlled and managed by the IT
department. Distribution of data is properly organized, sorted and stored
in the application database server. Authentication is logged and checked
by the system administrator and hence security is not easily compromised.
Time attendance of workers is recorded when they check-in and check-out
from the system. Performance and availability of manpower can be easily
managed and controlled to balance the production workload. Customer
inquiries, status and feedback are spontaneous and accurate where real
time information is easily available. Thus it provides a better coverage
in all regions and countries. Management is able to produce real-time
critical production related reports and business reports, such as
production status, performance, schedule and job costing for decision
making.
Needs
- Accounts Dept: Faster, easier and more accurate
calculation of shop floor worker payroll.
- Merchandise Dept: Expedites and automates the generation of manufacturing instruction with production
progress status and report.
- Purchasing Dept: Accurate stock level and material quantity can be easily known and forecast of material purchasing
can be scheduled.
- Warehouse Dept: Inbound and outbound stock tracking is
well controlled and distributed. Material information and specification
can be retrieved online for checking and auditing.
- Production Dept: Increases efficiency of shop floor workers with the automated data
collection system. Provides a check and balance of the production line
processes, thus decreases the production error rate.
- Sales Dept: Better customer service with easier production progress tracking and status
reporting.
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Results
- Customer satisfaction with faster and accurate
real time production status reports.
- Accurate forecast of delivery time.
- Preschedule of multiple production lines without compromising the product
quality.
- Time and cost saving through automated real-time data collection.
- Real-time information allows spontaneous and accurate decision making.
- Inbound and outbound stock tracking provides an online stock counts of
exact quantity.
- Improved production workflow through report study and
analysis from time to time.
- Online access to information and transaction
history for business references.
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Features
- Real-time Information
- Production Line Balancing
- Check and Balance System
- Remote Monitoring Time
- Attendance Quality Control
- Real-time Payroll Calculation Performance
- Feedback and Analysis
- On-line Production Status and Tracking
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Benefits
- Increased revenue and profits
- Improved customer satisfaction
- Management intelligence
- Optimized production
- Payroll work reduced
- Production cost reduced
- Increase customer retention
- Geographical borders reduced
- Higher quality product and consistency
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